A
s part of an ongoing engineering partnership, a manufacturing client based in Canada engaged our team to design and develop generator fuel tanks. Designed and developed generator fuel tanks of various capacities from scratch with structural integrity.
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Challenges
The primary objective was to deliver a solution that met the client's functional, structural, and manufacturing requirements without compromise.
Key Requirements:
• Structural Integrity:
Ensure the design withstands operating loads, vibration, and fatigue over its service life without compromising structural integrity.
• Manufacturability:
Develop a design that is straightforward and cost-effective to fabricate using standard manufacturing processes.
• Operational Reliability:
Ensure long-term reliability and ease of maintenance under real-world field operating conditions.
Key Requirements:
• Structural Integrity:
Ensure the design withstands operating loads, vibration, and fatigue over its service life without compromising structural integrity.
• Manufacturability:
Develop a design that is straightforward and cost-effective to fabricate using standard manufacturing processes.
• Operational Reliability:
Ensure long-term reliability and ease of maintenance under real-world field operating conditions.
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Approach
• Manufacturing Documentation:
Prepared complete 3D CAD models, fabrication drawings, and Bills of Materials to support production.
• Concept & Structural Design:
Developed the initial concept and structural layout, translating functional requirements into a feasible mechanical architecture.
• Design Validation:
Reviewed and validated the design against functional, structural, and manufacturability requirements before release.
Prepared complete 3D CAD models, fabrication drawings, and Bills of Materials to support production.
• Concept & Structural Design:
Developed the initial concept and structural layout, translating functional requirements into a feasible mechanical architecture.
• Design Validation:
Reviewed and validated the design against functional, structural, and manufacturability requirements before release.
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Conclusion
The engineered solution met the client's technical and operational requirements while remaining cost-effective to manufacture, resulting in a reliable product ready for real-world use.
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Client Testimonial
" I have gone through this folder structure and opened up all the models and assemblies and everything stayed intact. I also checked the naming of the DXF's and I am very pleased with how that is done now as well.
I am pleased with how well everything went with the design of this tank, and I would like to inform you that we have already received a PO for one of these tanks and it is already in production.
Thank You again for all your help on this project and I hereby deem this project completed. "
